Share of manufacturing operations described as AI-augmented today, projected to reach 54% by 2030.
Rockwell Automation, State of Smart Manufacturing“The more we understand the journey, the more confidently we can find the path.”
Join the conversation ↗AI is changing how things are made. The opportunity is in applying it well.
Adoption is rising, but the strongest outcomes come from combining AI with process knowledge, reliable data and human judgment.
In Deloitte’s survey of 600 large US manufacturers, 29% reported facility-level AI/ML use and 24% generative AI deployment at that scale.
Deloitte, 2025 Smart Manufacturing SurveyWorkers globally are in occupations with some GenAI exposure; 3.3% are in the highest exposure group. The ILO finds job transformation more likely than full automation.
ILO, 2025 occupational exposure studyWhere sustainability meets AI: Deloitte respondents reported 10-20% average net improvement in production output and 7-20% in employee productivity after smart-manufacturing initiatives. These are self-reported smart-manufacturing results, not AI-only effects. Fraunhofer research explores AI use cases, digital twins and energy monitoring in production; energy and material impacts still need to be measured for each process.
What this means for professional services: The ILO cautions against equating exposure with job loss. The World Economic Forum reports 40% of surveyed employers expect workforce reductions where AI can automate tasks, while 50% plan to move staff from declining to growing roles. Services in implementation, energy and materials measurement, supplier decisions, governance and workforce upskilling can help manufacturers make that transition.
Useful things, in plain language.

What happens after the first prototype?
A calm guide to testing, sampling and choosing the right production partner.

Materials with a future
Explore recycled, regenerative and emerging materials for responsible products.

Building a supply chain you can trust
See how practical expertise and honest collaboration help projects move forward.

Funding and grants worth knowing
Ask us for pointers to grant and innovation-support options relevant to your region.
